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Optimizing Mining Efficiency with Digital Infrastructure
Overcoming Complex Challenges: Capital Efficiency, Regulatory Adherence, and Operational Synchronization
Customized Solutions: Asset Monitoring, Regulatory Integration, and Enhanced Operational Workflows
Maximizing Efficiency and Compliance in Mining
Overcoming Underutilization of Capital Equipment, Navigating Regulatory Requirements, and Streamlining Operational Processes for Enhanced Efficiency and Regulatory Compliance in Mining Operations.
Suboptimal Utilization of Capital Equipment
Mining operations often struggle with effectively utilizing their capital equipment, leading to lower productivity or premature asset deterioration.
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Regulatory Compliance Burden
Whether from organizations like DGMS or NGT, complying with these regulations is a significant challenge.
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Coordination Across Operations
Operations involve intricate coordination between equipment, operators, and various departments to maintain production efficiency.
Asset Monitoring and Maintenance
Comprehensive System
Monitor asset location and working conditions, including scheduled and unscheduled maintenance
Efficient Mining Operations
Track equipment status, usage patterns, and maintenance needs to optimize productivity and minimize downtime.
Regulatory Compliance
Integration
NGT Compliance
Utilize vision analytics to ensure compliance with NGT regulations, such as dust control during transportation.
DGMS Integration
Easily integrate with DGMS requirements, including slope stability monitoring and fatigue monitoring systems.
Asset Monitoring and Maintenance
Asset Allocation
Ensure proper asset allocation to operators during shifts for optimized production..
Digital Workflow
Monitor operations from mining to inventory using automated digital workflows, enhancing coordination and productivity.
Optimize workflow and improve safety with cognecto's smart mining solutions
Underutilization of capital equipment, regulatory compliance complexity, and operational coordination across continents posed hurdles for Fura Gems.
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Dynamic asset allocation and fleet management complexities hindered operational efficiency for Hindalco's coal mining operations.
Cognecto offered asset monitoring, regulatory compliance integration, and operational workflow optimization tailored to mining operations.
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Cognecto provided optimized asset allocation and fleet management integration to streamline operations for Hindalco's coal mining activities.
10%
Equipment Lifecycle Improvement
99%
Regulatory Compliance
5%
Productivity Enhancement
Impact metrics in mining include extending equipment lifecycle, ensuring high regulatory compliance, and boosting productivity, resulting in significant operational enhancements and overall efficiency gains.
Extend equipment lifecycle by 10 to 15%, increasing overall efficiency.
Achieve 95 to 99% compliance with regulatory requirements, reducing risks.
Streamline operations for a 5 to 7% improvement in overall productivity at mining sites.
Answers to questions you might have about
How does AI-based vision monitoring work in manufacturing plants?
AIvision monitoring uses cameras and computer vision algorithms to automaticallytrack operations, detect anomalies, ensure safety compliance, and identifyprocess deviations. It enhances quality control and improves operationalconsistency.Cognecto’s Vision AI platform continuously analyzes shop floor video feedsfor safety incidents, defect detection, and process optimization.
How can plant workflow automation be achieved?
Workflowautomation digitizes and streamlines routine processes like maintenancerequests, shift handovers, inventory logging, and report generation. Itimproves efficiency, reduces errors, and ensures timely task completion throughrule-based triggers and digital approvals.Cognecto delivers workflow automation through configurable operationaldashboards and event-driven process management.
Can we digitalize drilling and blasting work floaws?
Drilling and blasting digitalization refers to recordingblast hole data, charge weights, stemming lengths, and detonation plans usingmobile apps or web platforms. This replaces paper-based records, improvingcompliance, execution accuracy, and post-blast analysis. Digital workflowssupport better planning, reduce safety risks, and improve contractoraccountability.
Cognecto enables full digitalization of blast design, logging, and analysisusing mobile input, image tagging, and smart dashboards.
What is OEE (Overall Equipment Effectiveness) in plant operations?
OEEis a key performance metric that evaluates manufacturing productivity by factoring in availability (uptime), performance (speed), and quality(defect-free output). It helps identify losses, bottlenecks, and improvement areas in equipment utilization. Higher OEE reflects more efficient plant performance and fewer production losses. Cognecto enables real-time OEE tracking using IoT sensors, empowering plant managers to monitor equipment efficiency and maximize throughput.
How to monitor machine downtime in real time?
Machinedowntime tracking involves capturing when and why a machine stops, theduration, and its impact on production. Using IoT devices, real-timeoperational data is logged to analyze patterns and root causes of breakdowns.Cognecto tracks and categorizes machine downtimes, integrating them into OEEdashboards for root cause analysis and corrective action.
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