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Digital Mining Operations with Real-Time Intelligence
Bring all mining activities onto one intelligent platform. Cognecto connects equipment, people, and processes with real-time AI insights to improve productivity, safety, and operational control.
Smarter Planning for Every Shift
Cognecto enables accurate shift-level planning and monitoring by comparing planned versus actual performance. Operations teams gain instant visibility into productivity variations, helping them respond quickly and improve shift outcomes.
Configurable multi-lingual preventive checklist
By defining specific asset classes and tailoring maintenance tasks accordingly, the system ensures comprehensive and targeted inspections, including routine checks, system diagnostics, matching target vs actual values.
Automated Production Visibility
Mining activities such as ore extraction, overburden movement, and reclaim operations are automatically tracked using AI. This eliminates manual reporting and delivers consistent, reliable production data across the operation.
Loading, Hauling, Dumping & Return
Captures complete equipment movement cycles to identify idle time, delays, and inefficiencies. By analyzing real operational behavior, teams can improve utilization and optimize material movement.
Configurable multi-lingual preventive checklist
By defining specific asset classes and tailoring maintenance tasks accordingly, the system ensures comprehensive and targeted inspections, including routine checks, system diagnostics, matching target vs actual values.
Digital Pre-Start Checklist
Digitizes pre-start inspections and safety workflows, ensuring consistent compliance and accountability across shifts. Issues are identified early, helping prevent incidents before they occur.Turn operational data into actionable decisions.Cognecto’s AI continuously analyzes operations and highlights inefficiencies before they impact production
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Centralized Control & Command Center
Cognecto brings together production, equipment status, safety signals, and operational alerts into one centralized dashboard. Teams can monitor the entire mine from a single control center.
MAP VIEW
Interactive map views allow teams to visualize equipment movement, routes, and operational zones. This spatial context improves coordination, planning, and on-ground execution.Turn operational data into actionable decisions.Cognecto’s AI continuously analyzes operations and highlights inefficiencies before they impact production
Configurable multi-lingual preventive checklist
By defining specific asset classes and tailoring maintenance tasks accordingly, the system ensures comprehensive and targeted inspections, including routine checks, system diagnostics, matching target vs actual values.
Maintenance Scheduling & Fuel Control
Real-time monitoring of equipment health and fuel consumption enables proactive maintenance planning. This reduces unexpected breakdowns, lowers fuel waste, and improves overall equipment efficiency.
Automatically identify potential equipment issues early and schedule maintenance before breakdowns occur.
Monitor fuel usage in real time to detect inefficiencies, reduce wastage, and control operating costs.
Track machine condition continuously to ensure optimal performance and extend equipment lifespan.
"Fura Gems Mozambique has revolutionized its operations with Cognecto. The software's intuitive interface and predictive algorithms have empowered us to optimize asset allocation seamlessly. With Cognecto, we've significantly enhanced our efficiency and productivity, achieving our targets with ease."
Manish Jha
FuraGems Mozambique
50%
Reduction in manual reporting
20%
Productivity improvement
10%
Reduction in idle time
15%
Fuel efficiency improvement
Real-time visibility across production, equipment health, fuel usage, and maintenance alerts—delivered through a single unified operational dashboard.
AI MINING CO-PILOT
Real-time monitoring of equipment health and fuel consumption enables proactive maintenance planning. This reduces unexpected breakdowns, lowers fuel waste, and improves overall equipment efficiency.
Real-Time Asset Status Monitoring
Track equipment availability and live status to enable faster, data-driven allocation decisions.
Automated Reallocation Intelligence
AI-driven algorithms respond instantly to breakdowns or delays, recommending optimal reallocation to maintain productivity.
Comprehensive Analytics Dashboard
Unified analytics provide visibility into allocation efficiency, bottlenecks, and performance trends across operations.
Answers to questions you might have about
How to monitor MDO or contractor performance in mines?
Monitoringcontractor performance involves evaluating output, punctuality, safetybehaviour, and task compliance. It compares actual work done to targets andassesses trip logs, equipment usage, and idle time. Real-time tracking reducesdisputes and ensures transparency in payments or penalties. This supportsaccountability and timely project delivery.Cognectotracks contractor equipment, operator behaviour, and production data in realtime to evaluate performance against defined KPIs
How to track environmental conditions in mines?
Environmentalmonitoring captures data on dust levels, noise, temperature, and gas emissions.These metrics are crucial for worker safety and environmental compliance. WithIoT-based air quality monitors and real-time dashboards, sites can quicklyrespond to environmental hazards and meet sustainability standards.Cognecto integrates air quality sensors and alert systems to monitorsite-wide environmental conditions remotely.
What are KPIs of mining operations?
MiningKPIs include cycle times, load counts, equipment utilization, fuel efficiency,and safety events. These indicators help monitor progress, analyse variances,and guide decision-making. KPI dashboards enable management to benchmarkperformance, identify inefficiencies, and align teams with operational goals.Cognecto delivers dynamic KPI dashboards with exportable reports andbenchmarking tools for operational excellence.
Can AI help prevent accidents in mining operations?
Yes,AI improves safety by identifying fatigue, PPE non-compliance, and riskybehaviours like speeding or sudden braking. Real-time camera feeds and sensordata are analysed to generate alerts, activate emergency protocols, and aidinvestigations. This proactive approach reduces incident rates and improvesregulatory compliance.Cognecto leverages AI vision and sensor analytics to automate safetymonitoring and trigger alerts in high-risk zones.
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